Swiss engineer Marc Birkigt, who in 1904 was contracted by a Spanish automotive and engineering company Hispano-Suiza9, is credited with designing the first ‘cast block’ engine. Instead of machining separate steel cylinders, Birkigt’s design used cast aluminum blocks, into which thin steel liners were fitted. This made the engine more rugged and, at the same time, lighter. Birkigt’s engine had eight cylinders in two banks of four, arranged at a 90° angle in a V-type configuration. In 1914 he began to modify the engine for aircraft use. The new aero engine underwent trials in February 1915. It weighed 150 kg and delivered 103 kW (140 hp) at 1,400 rpm. Birkigt also designed a synchronizer gear driven by the engine camshaft. In May 1915 the French Military Mission got interested in the new product of the Spanish company. Two sample engines were brought from Barcelona to France, and in July 1915 they were tested at Chalais-Meudon. As a result of the tests, an order for 50 engines was placed in Spain and an offer was made to begin their production at the Hispano-Suiza factory in Bois-Colombes. The new engines also caught the attention of the British, who ordered them in August 1915.
In autumn 1915 Louis Béchereau, with only a mock-up of the Hispano-Suiza V8 engine at hand, began to design his new fighter around it. It was to be a tractor biplane with its wing bay construction taken from the Spad S.A2 and a wingspan of 7.62 m. Initially it received the company designation Biplan-SH110 . The wings had neither dihedral, sweep nor stagger. The ailerons were attached to the upper wing and were operated by the same system that had functioned successfully on the Spad S.A2. The lower wing had a slightly reduced span. In order to improve visibility from the cockpit, the customary cutout was provided in the mid-section of the upper wing, and parts of the lower wing at the trailing edge adjacent to the fuselage were also cut out in similar fashion. The front section of the carefully streamlined fuselage housed the engine, mounted behind an octagonal radiator. The engine cylinder banks protruded out of the otherwise smooth outline of the fuselage, and were covered with teardrop-shaped fairings. The Biplan-SH1 featured a large conical spinner with a central opening to allow cooling air into the engine, and the radiator and its cowling were circular to blend with it. The control surfaces and the landing gear were also modelled after the Spad S.A2.

Spad   zdj5

In April 1916, when a Hispano-Suiza 8Aa engine rated at 111 kW (150 hp) was obtained, a prototype Spa. V was built and first flown11. It was armed with a single synchronized Vickers machine gun. The propeller spinner was discarded. Exhaust fumes were ejected from the engine cylinders via short exhaust stubs. During factory tests the Spa. V attained a top speed of 200 kph. Official trials, carried out in April and May at Villacoublay, proved the overall sturdiness of the construction, which allowed diving speeds of up to 300 kph to be reached. Although the level flight speed and climb rate were inferior to those of the Nieuport XVIIC1 or the German Halberstadt D.II, 268 aircraft were ordered to be built. The SFA12  designated them Spa. VIIC1 (Spad S.VII.C113 ). In case deliveries of Hispano-Suiza engines failed an alternative powerplant was sought, and to this end one Spad was experimentally fitted with a Renault engine rated at 109 kW (150 hp). The engine was also a V-8, but had its cylinder banks angled at 60° (as opposed to 90° on the Hispano-Suiza). Its installation required considerable modification to the aircraft’s nose and cowling.
Serial-production machines were slightly different from the prototype Spad V14 . Long exhaust pipes ran along either side of the fuselage and terminated just to the rear of the pilot’s cockpit. By the end of September 1916 the SPAD company had delivered only 24 aircraft (instead of the expected 50) to the French Air Force. This delay was caused by the relatively small production capacity of the plant, as well as an inadequate supply of raw materials, an issue not taken into consideration when the order was placed. In August 1916, the first three Spad S.VII.C1s were allotted to: Lt. Armand Pinsard of Escadrille N26 (s/n S.122), Sgt. Paul Sauvage (s/n S.112) and Lt. Georges Guynemer (s/n S.113), the latter two of Escadrille N315.

Spad   zdj6

Problems continued with the delivery of radiators, which proved a major ‘bottleneck’ during the production of Spads. Initially, the radiators weren’t even standardized. The plants producing them experienced shortages of raw materials (mainly copper and brass), which hindered production and caused maintenance problems with the aircraft already in service. In March 1917 the radiator was finally standardized: the octagonal Bonfils et Laval radiator was chosen, having been found most resistant to engine vibration.